hyPURcel: The high-performance polyurethane foam engineered for your application targets
Your application should drive your material, not the other way around. The hyPURcel platform gives you a wide range of customization options to help you design with fewer tradeoffs and more control. Choose from 250+ grades across five foam families.
Trusted by
The rare polyurethane foam platforms built for customization across chemistries, functions and form factors.
One technology. Five foams. Built to adapt.
Maximum energy return and performance
R-Series is engineered for high-resilience energy return. Ideal for footwear, sporting goods and any other product where responsiveness matters most.
Dimensional stability across broad firmess and densities
Damp or return energy at thin, light gauges in orthotics, medical devices, protective gear and EV battery packs. Tailor-made for applications where impact shock reduction is critical.
Exceptional stretch and recovery by design
The resilient S-Series keeps its shape through constant flexing and stretching, making it perfect for wearable devices and athletic gear where elasticity can’t be compromised.
Thermoformable for shape-intensive applications
T-Series is designed to be formed with heat — and stay that shape once it’s set. Excels in padding, gasketing and sealing for ultimate dimension tolerance and compression.
Vibration damping for sensitive, demanding assemblies
Don’t let vibration compromise safety. V-Series absorbs and dissipates vibration across a broad frequency range to prevent noise, micro-movement and premature wear in electronics and more.
Stop settling for “off the shelf” and “close enough”
Custom foam products engineered for absolute outcomes
Every hyPURcel foam is built and tested to perform exactly as designed, from first prototype to full production. Proprietary polyurethane compositions and solvent-free nucleation deliver consistent microcellular structure with predictable, repeatable results you can trust. We can even match incumbent foams, giving you faster supply and flexible volumes without compromise.
The Characterization Lab
How will your foam perform in the real world? Validate and verify all physical and performance properties in our on-site, A2LA-accredited lab before launching production.
True design freedom
Flex independent control over color, density, firmness and gauge. Thermoformable and skive-ready properties promise performance through any shape or conversion.
No overbuying or overrunning
Get to market faster — without costly excess
Move faster and spend smarter by matching your exact performance needs without committing to oversized orders. Low MOQs and lead times as short as 6 weeks let you match production to real demand without tying up cash in unused inventory. And when you’re developing something new, the team works fast to help you test and validate with fewer delays or surprises along the way.
Low MOQs with full performance
Order only what you need in the density, firmness and rebound your application requires — without sacrificing mechanical integrity.
Avoid unnecessary downstream costs
With hyPURcel, downgauging and lightweighting can reduce costs while maintaining the durability and stability your design demands.
More than a material supplier
Your engineering partner from concept to completion
We don’t just sell foam. We design, develop and qualify new products in partnership with you, your customers, end users and raw material suppliers. The hyPURcel team works directly with your engineers to dial in density, firmness, rebound, color and thickness. And because you’re not locked into a single raw material source, you can pivot your formulas quickly to avoid late-stage redesigns, keeping you on schedule and on spec.
500,000 square feet of connected capability
Your R&D, production, converting and characterization happens all under one roof. In-house integration means full control for faster development cycles, better QC and a smooth path to launch.
Service built for speed and trust
Get direct access to decision-makers. You won’t get stuck in a supplier’s queue or waste time chasing down answers.
Let’s get started
Tell us about your next project
With hyPURcel, you’ll meet your performance targets fast enough to keep your launch on track — and your vision uncompromised.